Dual Arc 82 HFP微束焊机

Dual Arc 82 HFP微束焊接系统

原装美国进口，NASA和众多美国研究所实验室首选精密焊接装备。

作为少有的等离子和TIG多功能微束焊机，从 0.1 ~ 80 A，Dual Arc 82 HFP可进行手工焊，也可以与控制系统连接进行自动化专机焊接，设备配有焊接工艺自动化所需的所有参数和控制接口，便于各种不同场景的便捷适配。

Micro-Plasma

Micro-TIG

优势及功能特点：

♦  微束焊接（TIG和等离子）电流范围为0.1-80A

♦  超低电流起弧能力（0.1A），即使在最低电流下也没有电弧漂移

♦  电弧启动后，高频开关会自动关闭，保证操作安全

♦  毫秒级焊接时间控制，0.01-999s

♦  手持和自动化专机多种焊接应用，内置芯片控制，可进行焊接JOB程序存储和调用

♦  机器人/专机通信：可使用Modbus RTU进行机器的编程控制，满足焊接工艺参数的调整和切换，包括电流实时控制和外部设备比如变位机、外送丝等联动控制

♦  内置脉冲功能（1-999 Hz），精确控制热量输入

♦  微束高精度焊接，可进行批量、可重复场景的大规模生产应用

设定界面简便易用。图形逻辑化操控面板，用于设定和存储焊接规范，包括预流、启动电流、上坡时间、焊接电流、下坡时间、收弧电流和滞后气等等。可存储10个焊接工艺JOB程序，调用便捷。

焊接全系列集成方案

Pro-Fusion为众多行业的各种应用需求设计了完整的自动化焊接工作站。

工作站可以包含：丝材焊接工装，精密回转工装以及各种定制专用自动化焊接辅件，包括弧压控制、外送丝、摆动器等多种应用组合。

波纹管、罐型容器、镊子、电池、热电偶、电磁阀、工装模具、电气开关、阀门、金属密封件、隔膜片、压力传感器、传感器、植入装置、继电器外壳、电容器外壳、微动开关、电机、电子器件、外壳封装、爆炸引爆装置、安全气囊组件、气密封元件、管/配件组件、真空管、电烙工具、金属网片、心脏起搏器、热电偶、管端封口、手术器械、牙科器械、导线、抽吸针、注射针头、手术篮、导管金属胶囊、医疗导丝、灯泡灯丝等各类精密金属零件。

如需更多信息，请联系我们，提供您的焊接项目详细信息。

Technical Specifications

Weld Timer:       0.1 – 999 seconds

Arc Pulsation:    0.01 - 999 Hz

Weld Programs: 10 programs can be stored in machine memory

Input Voltage:    115V (30A) or 230V (15A), 50/60 Hz single phase

Weight: Power Supply: 36.3 kg, Water Recirculator: 17.25kg w/o water

Dimensions:  Power Supply: 496 x 496 x 172mm, Water Recirculator: 496 x 496 x 165mm 

Programmable Weld Parameters

Current

Current Increments: 0.1 A increments from 0.1 to 20 A

0.5 A increments from 20 to 80 A

Response Time: 2 ms @ 80 A (faster at lower amps)

Start Current: 5%-100% of programmed weld current

Final Current: 5%-100% of programmed weld current

Arc Pulsation

Mode: On/Off

Peak (Main) Current: Low scale: 0.1 to 20 A in 0.1 A increments, High scale: 1 ~ 80 A in 0.5 A increments

Background Current: 5% to 95% of programmed weld current

Pulse Time (Frequency Rate): 0.004 – 1 second (1-500 Hz)

Pulse Width/Duty Cycle: Peak current at 5 - 95% of pulse period

Timers

Shield Gas Pre-Purge Time: 0.1 – 10.0 secs in 0.1 sec increments

Upslope Time: 0.00 – 9.99 secs in 0.1 sec increments

Weld Timer Standard: 0.1 - 999 Seconds

Weld Timer Optional: 0.01 - 9.99 Seconds

Downslope Time: 0.1 – 9.99 secs in 0.1 sec increments

Shield Gas Post-Purge Time: 0.1 – 30.0 secs in 0.1 sec increments

Delay Start Timer: 0.1 - 9.9 seconds in 0.1 second increments

(delays 'arc on' signal for motion device)

Other System Specifications:

Open Circuit Voltage:    110 V

Output Current/Power: 80 weld amps, 22V, 2.3 KVA - 60% duty cycle

40 weld amps, 21V, 1.6 KVA - 100% duty cycle

Arc Start Method:  High voltage pulse (6,000 V), very narrow (about 2 micro seconds) with a repetition ratio of 60-70Hz

Operating Environment:

Ambient Temperature: Max. 40°C

Relative Humidity: Must be less than 80%

Communications:

Connectors:

Torch, Foot pedal/remote control: Front panel 7 pin connector External/robot receptacle: Rear panel 16 pin connector Modbus RTU

Weld Program Memory:

10 internal weld programs storable

Inputs:

Foot Pedal: Front panel foot pedal/remote connector

0 – 10 volt signal: From external/robot receptacle on rear

Remote Operator Pendant: Start and stop buttons

Remote Start: Starts automatic sequence through any of the two connectors

Remote Downslope/Stop: Slopes current out/stops arc immediately

Outputs:

Front Panel Digital Amp Meter: Digital readout while welding

Arc Detect/Transfer Signal: Through external/robot receptacle

Start signal to external Positioner: Can be connected through either of the connectors

Panel Switches/Manual Controls:

High Frequency: On/Off

Pilot Gas and Current: On Low / Off / On High

Weld Current: High/Low key switch

Pilot Gas Flowmeter: 0.1 – 1.5 l/min Pilot Gas Manual Purge Button: Off / momentary on

Shield Gas Flowmeter: 0.5 – 15 l/min Shield Gas Manual Purge Button: Off / momentary on